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3 axes milling equipments > MECAPRO
MECAPRO


MECAPRO

3 axes milling equipments
For professionals, this milling equipment range offers an excellent price ratio/performances, in many industrial sectors.
Download the PDF file : Product sheet MECAPRO

3 axes Milling equipment :

- Precision milling/cutting machine (router) with simple use for machining plate materials in the sectors of advertising, sign, sign board, POP, plastics, aluminium transformation…..
- Some of the materials to be used (according to the selected spindle and tool) on :
- Plastic in rigid plates (PMMA-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Semi rigid foams (KAPA line®,…)
- Composite materials for building : Alucobond®, Dibond®, Reynobond®,..
- Composite materials for industry (polyester resin loaded with glass fiber, carbone fiber...)
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium base or copper base.
- Steel and stainless steel
- Soft stones, marble, granite (only engraving)


AVAILABLE SIZES :

Model Working travel
X mm
Working travel
Y mm
Z travel
standard/option
mm
MPR1015 1020 1520 250/400
MPR3015 3050 1520 250/400
MPR3020 3050 2020 250/400
MPR4020 4050 2020 250/400
MPR6020 6050 2020 250/400

TECHNOLOGIES :
 
- Structure with fix table and moving gantry.
- High inertia welded frame and moving gantry.
- Vacuum table in aluminium profiles or composite
- Holding of plates by vacuum generated either by side channel blowers, or by claw vacuum pumps. Selection of the zones by manual valves or automatic valves option.
- Motorisation : AC Brushless servomotors on 4 axes (X1-X2-Y-Z). Double driving on X axis.
- Transmission : high precision ball screw on all axes.
- Guidance : grinded steel rails and preloaded ball bearings
- POWER AUTOMATION MECANUMERIC CN7000 numerical control with 15 inches touch screen, hardware integrated, Data input by Ethernet link, USB port, import of ISO code files.

AVAILABLE ELECTRO SPIONDLES :
- SEV1090 : 24000 RPM maximum – 4500 W S1, air cooling – manual tool change by collets ER32 (1 to 20 mm).
- ES919 : 28000 RPM – 7500 W S1, air cooling – automatic tool change by ISO30 cones and collets ER32 (1 to 20 mm).
- OM7SC : 28000 RPM maximum – 7500 W S1, air cooling – automatic tool change by ISO30 cones and collets ER32 (1 to 20 mm).
- D65 : 40000 RPM maximum – 6500 W S1, water cooling – automatic tool change by HSK E32 cones and collets EX25 (1 to 13 mm).
- HF80 : 40000 RPM maximum – 2500 W S1, water cooling – automatic tool change by SKI20 cones and collets EX20 (1 to 10 mm).

PERFORMANCES : 
- Maximum speed : 417 mm/sec
- Acceleration : 1 ms²
- Repeatability : +/-0.025 mm
- Resolution : 0.001 mm

OPTIONS :
- Suction of milling chips by professional suction device – power 2200 W (ASP22), 4000 W (ASP40) or 7500 W (ASP75) with high capacity tank and manual or automatic declogging.
- Vacuum table with 2,4 or 8 SIEMENS NASH ELMO ® side channel blowers 2.2 kw, 310 m3/h, vacuum 190 mbars or by 2 or 4 SIEMENS NASH ELMO ® side channel blowers 5.5 kw, 900 m3/h, vacuum 190 mbars or by 2 or 4 SIEMENS NASH ELMO ® side channel blowers 7.5 kW, 500 m3/h, vacuum 360 mbars..
- Vacuum table with 1 to 3 BUSCH® claw pumps 4.5 KW, 250 m3/h, vacuum 880 mbars with surge tank and safety vacuum switches.
- Static tool shop (CH6S or CH12S) or rotative (CH6R) integrated under gantry with capacity 6 cones ISO30 or HSKE32 with tool length sensor.
- Tool coolant by oil spraying capacity 2l/h, 6 l. tank (LUB2) or high capacity 6 l/h, 40 l tank (LUB6).
- Tool / material cooling system by frozen air (AIRGEL).
- Multifunction heads options (M3TH) for 3 tools with tangential control
     Cutting knife for material thickness <2 mm
     Vibrating cutting knife for light and alveolar materials till 15 mm thickness
     Grooving tool for packaging application

- (GRAFITRONIKS®, OPTISCOUT®, ICUT®) vision registration/compensation system by camera.
- Additional head for engraving with mechanical or electronical follow up
- Horizontal numerical divisor (4th axis)
- Z axis travel 405 mm
- Vacuum areas with automatic selection, controlled by numerical control.
- SIEMENS SINUMERIK® 840DI numerical control and SIEMENS servomotors
- Retractable reference thrust
- Automatic debatcher for holding material VILMILL®
- Multi-head system (2, 3 or 4 heads) for simultaneous machining of several parts
- Offset electronic handle
- Security zone around machine controlled by radar or immaterial barriers
- System of automatic loading unloading by cross bar or interchangeable tables
- Working length till 7800 mm
- Working width till 2520 mm

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