Milling equipment - 4 axes multi spindles :
High productivity system for fast cutting of materials in plate in the building sector (facades), POP sector or fitting sector of commercial vehicles (refrigerated trucks,…). This machine can be equipped with a strong powered vertical electro spindle and horizontal electro spindle, adjustable on 360 degrees.
Materials to be used on (according to the selected spindle and tool) :
- Plastic in rigid plates (PMMA-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Semi rigid foams (KAPA line®,…)
- Composite materials for building : Alucobond®, Dibond®, Reynobond®,..
- Composite materials for industry (polyester resin loaded with glass fiber, carbone fiber...)
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium or copper basis.
AVAILABLE SIZES :
passage Z mm
- Structure with fix table and moving gantry.
- High inertia welded frame and moving gantry.
- Vacuum table in aluminium profiles
- Holding of plates by vacuum generated either by side channel blowers, or by claw vacuum pumps. Automatic selection of the zones by electro valve . Plate reference thrust automatically retractable
- Motorisation : AC Brushless servomotors on 6 axes (X1-X2-Y-Z1-Z2-C)
- Transmission : high precision rack and pinion on XY axes and ballscrew on Z axis, reducer without backlash on C axis.
- Guidance : grinded steel rails and preloaded ball bearings
- Numerical control MECANUMERIC CN7100 with 15 inches touch screen, hardware integrated, Data input by Ethernet link, USB port, import of ISO code files.
AVAILABLE HEADS :
- Horizontal electro spindle :
- SEV1090 : 24000 RPM maximum – 4500 W S1, air cooling – Spindle adapted for discs or forming tools with diameter mini 150 mm and maximum 165 mm (option 260 mm).
Upon request, adaptation for use with collet holder shaft (ER32 1 to 20 mm) for machining with 2 teeth cylindrical tools.
- Vertical electro spindle :
- ES919V : 28000 RPM maximum – 7500 W S1, Air cooling – Automatic tool change with ISO30 cones and collets ER32 (1 to 20 mm).
- D15V : 24000 RPM maximum – 15000 W S1, Water cooling – Automatic tool change with HSK F63 cones and collets EX40 (1 to 25 mm).
- Maximum speed : 1000 mm/sec
- Acceleration : 1 ms²
- Repeatability : +/-0.05 mm
- Resolution : 0.001 mm
- Suction of milling chips by professional suction device – power 4000 W (ASP40) or 7500 (ASP75) with high capacity tank and manual or automatic declogging.
- Vacuum table with 2,4 or 6 SIEMENS NASH ELMO ® side channel blowers 5.5 kw, 900 m3/h, vacuum 190 mbars or by 2 or 4 SIEMENS NASH ELMO ® side channel blowers 7.5 kw, 500 m3/h, vacuum 360 mbars.
- Vacuum table with 2 to 4 BUSCH® claw pumps 4.5 KW, 250 m3/h, vacuum 880 mbars with surge tank and safety vacuum switches.
- Tool shop integrated under gantry with capacity 6 cones ISO30 or HSKF63 with tool length sensor.
- Tool coolant by oil spraying capacity 2l/h, 6 l. tank (LUB2) or high capacity 6 l/h, 40 l tank (LUB6).
- Tool / material cooling system by frozen air (AIRGEL).
- Vacuum areas with automatic selection, controlled by numerical control.
- SIEMENS SINUMERIK® 840 Di Numerical Control and SIEMENS servomotors.
- Retractable reference thrust (5 lateral thrusts and 3 frontal thrusts for MB60xx or 3 and 2 for MB42xx).
- Automatic debatcher for holding material VILMILL®
- Offset electronic handle.
- Security zone around machine controlled by radar or immaterial barriers.
- System of automatic loading unloading by cross bar or interchangeable tables.
- Working length : 8175 mm -10175 mm or 12175 mm.
- Increase of saw tool diameter to diameter 260 mm maximum.