Vertical CNC HSM milling cutter with mobile gantry, fixed table and mobile column for industrial machining

MECAPLUS

Optimized for machining aluminium, plastic materials in strong thickness and composite materials with high mechanical characteristics.

  • Description
  • Technical datas
  • Fields of activity

Precision milling machine of simple use for machining rigid plate materials in strong thickness in the sectors of plastic, modeling, aeronautics, aluminium transformation advertising and POS or for machining 3D molds and models.

 

STRENGTHS 

 

  • Designed and realized for an intensive use.
  • Particularly adapted for the machining of aluminium, plastic materials of strong thickness and composite materials with high mechanical properties.
  • Precision milling machine, easy to operate, for the machining of rigid sheet materials of strong thickness, in the fields of plastic processing, modelling, aeronautics, aluminium processing, advertising and POP… or for the machining of moulds and 3D models.
  • Equipment with fixed table – working travels 1500x3100 mm till 2500x6000 mm as standard.
  • Many customization possibilities.
  • Innovative and efficient vacuum tables with turbine technology or vacuum pumps.
  • MECANUMERIC numerical controls as standard or SIEMENS or HEIDENHAIN type.
  • Quality kinematics integrating industrial components supplied by the world leaders

Materials to be used (according to the selected spindle and tool):

  • Plastic in rigid plates (PMMA-PC-PS-PVC-ABS..)
  • Expanded plastic and alveolar plates
  • Rigid foams (PU- PS-…)
  • Semi rigid foams (KAPA line®,…)
  • Composite materials for building : Alucobond®, Dibond®, Reynobond®,..
  • Composite materials for industry (polyester resin loaded with glass fiber, carbone fiber...)
  • Wood and by-products
  • Polyester resins
  • Light alloys with Aluminium or copper basis
  • Steel and stainless steel
  • Soft stones, marbles, granite

OPTIONS :

  • Suction of milling chips by professional suction devices
  • Various vacuum tables
  • Rotative tool shop
  • Tool coolant by oil spraying / Toool-material cooling system
  • SIEMENS Numerical Control and SIEMENS servomotors
  • FANUC Numerical Control and FANUC servomotors
  • Automatic debatcher for holding material VILMILL®
  • Multi-heads system (2, 3 or 4 heads) for simultaneous machining of several parts
  • Overall protection enclosure
  • System of automatic loading unloading by cross bar or interchangeable tables.
     

TECHNICAL DESCRIPTION :

  • Structure with fix table and mobile gantry
  • Frame single block in welded steel
  • High inertia welded moving gantry
  • Vacuum table in aluminium profiles or composite
  • Holding of plates by vacuum generated either by side channel blowers, or by claw vacuum pumps
  • Motorization: AC Brushless servomotors on 4 axes (X1-X2-Y-Z), double driving on X axis (motor power from 1 to 2 Kw according to CN used. Selection of the zones by manual valves
  • Transmission: high precision ball screws on all axes (diameter 40 mm or 63 mm)
  • Guidance: grinded steel rails size 35 and preloaded ball bearings
  • Numerical control POWER AUTOMATION MECANUMERIC CN7100 with 15 inches touch screen, hardware integrated, Data input by Ethernet link, USB port, import of ISO code files (option SIEMENS 840 or FANUC 16 O)
  • Numerous electrospindles available

PERFORMANCE :
- Maximum speed : 600 mm/sec
- Acceleration : 1 ms²
- Repeatability : +/-0.02 mm
- Resolution : 0.001 mm

 

DIMENSIONS : 

 

  MPL3115 MPL3121 MPL4121 MPL6121
X stroke 3110 3110 4100 6100
Y stroke 1560 2100 2100 2100
Z stroke (standard / option) 275/500 275/500 275/500 275/500
Maximum material width 1750 2300 2300 2300
Passage under gantry (standard / option) 375/600 375/600 375/600 375/600
Width 4650 4650 5650 7650
Depth 3200 3600 3600 3600
Height  3160

3160

3160 3160

Weight

5800 7000 8000 11000

 

Building façades

Building façades

Lights

Lights

Furniture

Furniture

Wooden low-relief

Wooden low-relief

Satellites

Satellites

Ceramics

Ceramics

Cases and boxes

Cases and boxes

Rapid prototyping

Rapid prototyping

Bathroom elements

Bathroom elements

Structure parts and tooling

Structure parts and tooling

Technical plastic parts

Technical plastic parts

Boat rudder blade machining

Boat rudder blade machining

Parts for racing motorcycles

Parts for racing motorcycles

Parts for the train industry

Parts for the train industry

Kitchen elements

Kitchen elements

Formworks

Formworks

Gutterings

Gutterings

Weather vanes

Weather vanes

Plastics and PVC frames

Plastics and PVC frames

Aluminium frames

Aluminium frames

Household appliances

Household appliances

Aeronautic seats

Aeronautic seats

Aircraft interior furnishing

Aircraft interior furnishing

Side windows

Side windows

Trolleys

Trolleys

Bus parts

Bus parts

Parts for trams

Parts for trams

Parts for subways

Parts for subways

Trucks parts

Trucks parts

Electric vehicles parts

Electric vehicles parts

Plastics machining

Plastics machining

Moulds and models

Moulds and models

Machining new materials in the aerospace industry: MÉCANUMÉRIC, expertise at the service of innovation

Machining new materials in the aerospace industry: MÉCANUMÉRIC, expertise at the service of innovation

Advantages, issues and machining problems: composites offer significant advantages in the aeronautical sector, but what are the challenges to be met in order to benefit from them?